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Watch the world’s first 3D-printed, jet-powered drone hit the skies at 150 MPH

Drone Video

A project nine months in the making culminated with an exciting feat earlier this week, as the world’s first 3D-printed drone took to the skies and hit record speeds of up to 150 MPH. Virginia-based manufacturer Aurora Flight Sciences is the company behind the craft, which they say is the first Unmanned Aerial Vehicle (UAV) in the world to be jet-powered and built using 80% 3D-printed parts.

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The term “drone” is used loosely in this case to descrube Aurora’s UAV, as it always is these days with quadcopters, But this 3D-printed aircraft is indeed an impressive feat nevertheless. Aurora Flight Sciences took to the Dubai Airshow to debut its work.

“A primary goal for us was to show the aerospace industry just how quickly you can go from designing to building to flying a 3D printed jet-powered aircraft,” said Dan Campbell, Aerospace Research Engineer at Aurora Flight Sciences. “To the best of our knowledge, this is the largest, fastest, and most complex 3D printed UAV ever produced.”

Aurora Flight Sciences says build time was cut in half by using 3D printing technology from Stratasys. Aurora used a special material from Strarasys called ULTEM, which that meets the flame, smoke, and toxicity requirements set by the FAA. Beyond its capability of being formed using a 3D printing process, ULTEM is also strong and lightweight, making it ideal for aerospace applications. This particular unmanned craft has a large wingspan of 9 feet, but it weights only 33 lbs.

Here’s a video of the Aurora Flight Science UAV in action:

Zach Epstein

Zach Epstein has been the Executive Editor at BGR for more than 10 years. He manages BGR’s editorial team and ensures that best practices are adhered to. He also oversees the Ecommerce team and directs the daily flow of all content.

Zach first joined BGR in 2007 as a Staff Writer covering business, technology, and entertainment. His work has been quoted by countless top news organizations, and he was recently named one of the world's top 10 “power mobile influencers” by Forbes. Prior to BGR, Zach worked as an executive in marketing and business development with two private telcos.